| 
   
  | 
  
   PLASTICS ENGINEERING COMPANY  | 
  
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   3518 LAKESHORE   | 
 
Compression Molding Guidelines
for PLENCO 
| 
   Parameter  | 
  
   Suggested
  Press Settings  | 
 
| 
   Mold Temperatures  | 
  
   143° - 166°C (290° - 330°F)  | 
 
| 
   Preheated Material Temperature  | 
  
   32° - 66°C (90° - 150°F)  | 
 
| 
   Mold Close Time  | 
  
   3 – 6 Seconds  | 
 
| 
   Clamp Tonnage  | 
  
   27.6 - 41.4 MPa (2 - 3 Tons/in2)
  Of Projected Part Area  | 
 
Additional Technical Information
·       
A clean, highly polished, chrome plated mold is recommended.
Use a mold release such as Carnauba Wax, being careful to coat the entire
surface.  After several shots wipe off
the excessive mold release using a clean, soft cloth.
| 
   Common
  Molding Problems  | 
  
   Potential
  Solutions  | 
 
| 
   Blistering  | 
  
    Increase mold temperature Increase
  material temperature Increase
  cure time  | 
 
| 
   Gas Burns  | 
  
    Slow mold close time Check for
  blocked vent(s) Lower
  material temperature  | 
 
| 
   Short Parts  | 
  
   Increase
  preform weight Lower mold
  temperature Lower material
  temperature  | 
 
| 
   Sticking Parts  | 
  
   Increase
  mold temperature Increase
  cure time  | 
 
The listed parameters
are suggested for use as a guide when setting up a compression molding machine
for molding